Extreme Efficiency in Filtration! Unveiling the Application of Surforce Nanofilm in the Industrial Dust Removal Field

2024-03-20 00:00:00

   Surforce nanofiber media is a highly efficient filtration medium for air purification, boasting two major advantages over other traditional filtration media: higher efficiency and lower resistance.

  1. High-efficiency Filtration: Cleaner AirSurforce nanofiber media is composed of ultra-fine fibers with nanometer diameters, stacked together to form small and dense pore sizes. Its unique internal structure results in filtration efficiency far surpassing that of ordinary filter materials. Utilizing Surforce nanofiber media in the production of industrial dust collector systems, such as filter bags and cartridges, effectively captures particulate matter, toxic gases, and other pollutants in the air. It is widely applicable in atmospheric pollution control, reducing dust emissions from factories and various engineering projects, thereby decreasing environmental impact and safeguarding factory operations.


  2. Ultra-low Resistance: High Airflow, Low Energy Consumption, Low NoiseThe porosity of Surforce nanofiber media reaches up to 90%*, with a loose structure and thickness reduced to a few micrometers, significantly lowering the air resistance of the filter material. This allows for a greater volume of clean air to pass through, covering a wider area, reducing engine load, cutting energy costs, and minimizing working noise. Not only does it provide a more comfortable and healthier working environment for workshop workers, but it also helps factories reduce costs and increase efficiency, greatly extending the lifespan of consumables. Compared to common market materials like PTFE and glass fiber filters, Surforce nanofibers stand out in terms of durability, functionality, and economy.


  3. Easy to Clean: Longer Filter Material Life, Cost SavingThe unique surface filtration performance of Surforce nanofiber media prevents dust from penetrating into the filter material, allowing for dust removal through washing or reverse air blowing, achieving higher initial and sustained efficiency. Traditional filter materials, on the other hand, see an increase in filter resistance over time, leading to higher energy consumption. They also accumulate dust easily, are difficult to clean, and have a high rate of material scrappage.

   Electrospinning technology, based on the principles of fluid dynamics and used to produce nanomaterials from polymer solutions, results in nanofibers with a large specific surface area, high porosity, and uniform fiber distribution. However, the high barrier to production technology in the field of nanofibers is an undisputed fact within the industry.

   Lerune has conducted in-depth research in the field of electrospun nanofibers, successfully overcoming the "bottleneck" technology in nanofiber industrial production. It has taken the lead in achieving stable mass production of nanofibers domestically and has been validated by the market. Surforce nanofiber films have large production scale, high capacity, and stable output, meeting the needs of mass production. Beyond the air filtration field, Surforce can also be applied in energy, medical, aviation, beauty, military, and other fields, providing industrial customers with a diverse range of market-leading technological solutions to find suitable resolutions!

*Data from Lerune Laboratory


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